PCB protection devices - Polyfuse or Polyswitch

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PCB protection devices - Polyfuse or Polyswitch

Postby fzabkar » Sat Jun 11, 2016 3:35 am

A polyfuse or polyswitch is a resettable fuse. It is a polymeric positive temperature coefficient device (PPTC). A fault current will cause the polyswitch to go open circuit. When the fault is removed, the device cools and recovers.

If a polyswitch fails, and if there are no faults downstream of the device, it can be substituted with a fuse or a wire link. A replacement polyswitch can often be found on old motherboards -- they are used to protect USB or PS2 ports.

miniSMDC125F/16, 1.25Amp, PolySwitch, Raychem Circuit Protection:
http://www1.futureelectronics.com/doc/R ... __16-2.pdf
http://www.anglia.com/raychem/datasheets/187_216.pdf

PolySwitch Resettable Devices, Raychem Circuit Protection:
http://www.datasheetarchive.com/indexdl ... 070002.pdf

polyswitch.jpg


https://en.wikipedia.org/wiki/Resettable_fuse

PTC fuses reach a high resistance with a low holding current under fault conditions and cycle back to a conductive state after the current is removed, acting more like circuit breakers, allowing the circuit to function again without opening the chassis or replacing anything. A PPTC device has a current rating and a voltage rating. When the current flowing through the device (which has a small resistance in the on state) exceeds the current limit, the PPTC device warms up above a threshold temperature and the electrical resistance of the PPTC device suddenly increases several orders of magnitude to a "tripped" state where the resistance will typically be hundreds or thousands of ohms.

When power is removed, the heating due to the holding current will stop and the PPTC device will cool. As the device cools, it regains its original crystalline structure and returns to a low resistance state where it can hold the current as specified for the device. This cooling usually takes a few seconds, though a tripped device will retain a slightly higher resistance for hours, slowly approaching the initial resistance value.


The following example is from a Samsung HD400LJ drive:

HD400LJ_TVS_polyswitch.jpg
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PCB protection devices - PolyZen

Postby fzabkar » Sat Jun 11, 2016 3:37 am

A PolyZen is a "Polymer Protected Zener Diode". It incorporates a series connected polyswitch for current limiting plus a parallel connected zener diode for voltage clamping.

If one of these devices fails, then, provided that there are no faults downstream of the device, the polyswitch can be replaced with a regular fuse, polyswitch, or a wire link. The zener can be replaced by a TVS diode, if desired.

ZEN056V130A24GS, Raychem, PolyZen, 5.6V, 1.3A, marking t056:
http://www.farnell.com/datasheets/1500300.pdf
http://www.comtec80.com/files/polyzen.pdf

USB Peripheral Protection using PolyZen Devices:
http://www.circuitprotection.ru/upload/ ... PZ_USB.pdf

PolyZen devices are polymer enhanced precision Zener diode micro-assemblies that help protect sensitive electronics from damage caused by inductive voltage spikes, voltage transients, use of incorrect power supplies and reverse bias.

The PolyZen micro-assembly incorporates a stable Zener diode for precise voltage clamping and a
resistively non-linear, polymeric positive temperature coefficient (PPTC) layer that responds to either diode heating or overcurrent events by transitioning from a low to high resistance state.

PolyZen devices help provide resettable protection against damage caused by multi-watt fault events and require only 0.7W power dissipation. In the event of sustained high power conditions, the PPTC element of the device "trips" to limit current and generate voltage drop. This functionality helps protect both the Zener and the follow-on electronics, effectively increasing the diode’s power handling capacity.


PolyZen.jpg


The following example is from a Samsung HM322IX USB powered drive:

HM322IX_3V3_reg.jpg
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PCB protection devices - overvoltage crowbar SCR

Postby fzabkar » Sat Jun 11, 2016 3:40 am

The Samsung SP0411N HDD uses an overvoltage crowbar circuit on its 5V supply.

OV_crowbar.jpg


The function of the SCR is to crowbar the +5V input to ground in the event of an overvoltage. That is, when the input voltage exceeds the breakdown voltage of the zener diode (C2 marking code), the gate of the SCR is triggered on, causing the SCR to latch into conduction, and resulting in a short-circuit across the +5V input. The polyswitch then goes open circuit and effectively disconnects the supply. When the overvoltage condition is removed and the drive is power cycled, the polyswitch should recover and the drive should continue working.

Code: Select all
                +5V
                 o
                 |
                 |
                .-.
      PolySwitch| |
                | |
                '-'
                 |
                 +----+
                A|    |
                 |    z Zener
           X2B   V    A Diode
           SCR   - G  |
                 |\---+
                K|    |
                 |    +---+
                 |    |   |
                 |   .-.  |C
                 |   | | ---
                 |  R| | ---
                 |   '-'  |
                 |    |   |
                 |    +---+
                 |    |
                 +----+
                 |
                ===
                GND


If the SCR is shorted, then it can be removed. If the polyswitch is open circuit, then it can be replaced with a fuse or wire link, provided there are no faults downstream of the device.

X0202BN, ST Microelectronics, marking X2B, SENSITIVE GATE SCR, 1.4A:
http://www.datasheetarchive.com/pdf/get ... .pdf&scan=
http://www.mouser.com/catalog/specsheet ... asheet.pdf
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PCB protection devices - Electronic Fuse

Postby fzabkar » Sat Jun 11, 2016 7:32 am

SSDs and HDDs appear to be trending toward electronic fuse protection on their 5V and 12V supplies. These "self-protected, resettable electronic fuses" incorporate Current Limiting, Overvoltage Clamping, Undervoltage Lockout and Thermal Protection.

Here are the principal features of a 12V e-fuse:

Current Limit

The NIS5132 incorporates a SenseFET with a reference and amplifier to control the current in the device.

Overvoltage Clamp

The NIS5132MN1 and NIS5132MN2 monitor the input voltage and clamp it once it exceeds 15V. This will allow for transients on the input for short periods of time. If the input voltage stays above 15V for extended times the voltage drop across the FET with the load current will increase the die
temperature and the thermal shutdown feature will protect the device and shut it down.

Undervoltage Lock Out

The input voltage of the NIS5132 is monitored by an UVLO circuit (undervoltage lockout). If the input voltage drops below this threshold the output transistor will be pulled into a high impedance state.


NIS5132, ON Semiconductor, 3.6A 12V Resettable Electronic Fuse, marking 32:
http://www.diodes.com/datasheets/NIS5132.pdf
http://www.onsemi.com/pub_link/Collateral/NIS5232-D.PDF

NIS5135, ON Semiconductor, 3.6A 5V Resettable Electronic Fuse, marking 35:
https://www.onsemi.com/pub/Collateral/NIS5135-D.PDF

STEF05, STMicroelectronics, electronic fuse for 5V line:
http://www.st.com/web/en/resource/techn ... 034383.pdf
http://www.st.com/resource/en/datasheet/stef05.pdf

STEF4S, STMicroelectronics, electronic fuse for 3.3V and 5V lines:
http://www.st.com/web/en/resource/techn ... 095426.pdf
http://www.st.com/resource/en/datasheet/stef4s.pdf

STEF12, STMicroelectronics, electronic fuse for 12V line:
http://www.st.com/resource/en/datasheet/stef12.pdf

NIS5135 appears to be equivalent to STEF05, and NIS5132 appears to be equivalent to STEF12.

Application circuits and pinouts:
NIS5132_pinout.gif
NIS5132_pinout.gif (7.61 KiB) Viewed 7964 times
STEF05_pinout.gif
STEF12_pinout.gif
STEF4S.jpg
NIS5135_app_circuit.gif
STEF4S_app_circuit.gif
NIS5132_app_circuit.gif
NIS5132_app_circuit.gif (11.67 KiB) Viewed 7964 times
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PCB protection devices - examples of electronic fuses

Postby fzabkar » Sat Jun 11, 2016 8:38 am

Seagate ST1000DM003 HDD with reserved location for 5V e-fuse:
TVS_e-fuse.jpg


Seagate ST4000DX000 HDD with 12V and 5V e-fuses:
e-fuses.jpg


WD WD30EFRX with unpopulated locations (U4 & U3) reserved for STEF12 and STEF05 e-fuses (D3 removed):
TVS_new-design_e-fuses.jpg


Samsung 840 EVO 512GB SSD with house marked JS4NAM 5V e-fuse replaced by STEF4S:
IC.jpg
EF4S_replaced.jpg
Unpopulated_fuse.jpg


Samsung 850 Evo 500GB SSD with unpopulated electronic fuse and 5V TVS diode. The 5Vin and 5Vout are bridged with two components.
e-fuse.jpg
e-fuse.jpg (32.7 KiB) Viewed 7964 times
5V_TVS_diode.jpg
5V_TVS_diode.jpg (12.87 KiB) Viewed 7964 times


Intel S3700 SSD with 12V and 5V e-fuses:
e-fuses.jpg


Toshiba Q300 SSD with 5V e-fuse:
E-fuse.jpg


Many configurations allow the factory to opt for either an e-fuse, or a regular fuse plus TVS diode. If the e-fuse fails, then the unpopulated pads provide a convenient location for a regular fuse (or a wire link if one is careful).
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby LarrySabo » Sun Jun 12, 2016 12:34 am

Excellent! Thanks!
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PCB protection devices - Zero-Ohm Resistor

Postby fzabkar » Sun Jun 12, 2016 2:11 am

Zero-ohm resistors are often used in place of fuses. Typically they will be in series with the 5V and/or 12V supplies (WD does things differently). Strictly speaking, these components are not intended for fusible protection applications, although HDD manufacturers like to use them that way. To this end they appear to opt for the "thick film" types rather than the "metal plate" type. The former are rated for currents up to 2A while the latter are rated for 40A. The thick film type has a "flameproof" failure mode.

Zero-Ohm Thick Film Jumper/Resistor:
https://www.beck-elektronik.de/uploads/ ... ew-KOA.pdf

There are two main reasons for designers to use Zero-Ohm resistors (Jumper). The first is to avoid using an additional layer when two traces have to cross on the same side of the PCB, the second is to make different circuit configurations using the same PCB layout. The advantage of SMD Jumper is, that they can be placed on the PCB using the same pattern and automated equipment used for standard SMD devices.


Product Features

    01005 to 2512 inch sizes
    50 mohm max. resistance value

Current Rating:

    01005 - 0201 -> 0.5A
    0402 - 0603 -> 1.0A
    0805 - 2512 -> 2.0A

zero-ohm-resistor.jpg
zero-ohm-resistor.jpg (43.28 KiB) Viewed 7950 times
zero-ohm-thick-film-resistor-structure.jpg
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PCB protection devices - Thin-Film Surface Mount Fuse

Postby fzabkar » Sun Jun 12, 2016 2:41 am

Some HDDs, typically the 2.5" models, have a thin-film surface mount fuse on the +5V supply. These are usually rated for 2A (or 4A?).

Littelfuse Surface Mount Fuses, marking N = 2A, S = 4A:
http://www.farnell.com/datasheets/48294.pdf

smt-fuse.jpg


Here are several examples:

Hitachi_fuse.jpg
HTS541060G9AT00_fuse_EEPROM.jpg
MHW2080BH_fuse.jpg
Toshiba_regs_fuse.jpg
Toshiba_regs_fuse.jpg (77.03 KiB) Viewed 7950 times
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby Spildit » Wed Sep 14, 2016 1:53 am

Thank you for this excellent explanation !
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby jaspal » Fri Oct 28, 2016 7:47 am

Yes this is great article...
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Programmable Current Limit Switch

Postby fzabkar » Thu Feb 22, 2018 10:36 am

Some IC manufacturers, eg Monolithic Power, refer to their protection devices as Programmable Current Limit Switches. These are essentially the same as electronic fuses.

Attached are examples of 5V and 12V devices as used in Seagate's ST8000VX0022 and ST8000AS002 drives.

I have used images from the following teardowns, with permission from the author:
http://goughlui.com/2017/11/07/review-seagate-skyhawk-surveillance-8tb-hard-drive-st8000vx0022/
http://goughlui.com/2015/05/24/review-seagate-archive-8tb-3-5-internal-hard-drive/

Datasheets:

MP5010DQ, Monolithic Power, 5V, 1A - 5A Programmable Current Limit Switch, marking 8E, QFN10:
https://mps-staging.monolithicpower.com/pub/media/document/MP5010_r0.92.pdf

MP5000DQ, Monolithic Power, 12V, 1A - 5A Programmable Current Limit Switch, marking V6, QFN10:
https://www.monolithicpower.com/DesktopModules/DocumentManage/API/Document/GetDocument?id=1394

MP5000S, Monolithic Power, 12V, 1A - 5A Programmable Current Limit Switch, marking ADT, QFN10:
https://www.monolithicpower.com/DesktopModules/DocumentManage/API/Document/GetDocument?id=1399

MP5010S, Monolithic Power, 5V, 1A - 5A Programmable Current Limit Switch, marking AGK, QFN10:
https://www.monolithicpower.com/DesktopModules/DocumentManage/API/Document/GetDocument?id=1422
Attachments
ST8000VX0022_Current_Limit_Switches.jpg
ST8000AS002_Current_Limit_Switches.jpg
MP5010S_app_cct.gif
MP5010S_Pinout.gif
MP5000S_Pinout.gif
MP5000S_app_cct.gif
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby Spildit » Thu Feb 22, 2018 2:37 pm

Thanks for the update !
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Load switches

Postby fzabkar » Sat Feb 24, 2018 7:37 pm

SSDs and HDDs are now implementing SATA Device Sleep via SATA power pin P3. DEVSLP switches off most, if not all, of the power to the PCB. It is essentially a hard reset.

Power Disable Feature (SATA 3.2+ / 3.3):
viewtopic.php?f=42&t=2094

Power is switched on and off via "load switches". I expect that we will see failures in these switching devices due to accidental overvoltages.

Here is an implementation of DEVSLP in a Transcend SSD340:

TPS2557.jpg
TPS2557_app_cct.gif
TPS2557_pinout.gif
TPS2557_pinout.gif (7.11 KiB) Viewed 5027 times


All but one of the switchmode regulators is switched via the TPS2557 IC. The designer has programmed a current limit of 3.35A via resistor R84 (33K).

In the event of a failure of the TPS2557 IC, the switch can be bypassed by installing a fuse or wire link at F1 (unpopulated fuse or zero-ohm resistor).

Transcend_SSD340_fuse.jpg

TPS2557, Precision Adjustable Current-Limited Power-Distribution Switch, 500mA - 5A, Vin = 2.5V - 6.5V, 8SON:
http://www.ti.com/lit/ds/symlink/tps2557.pdf

Images were borrowed from Gough Lui's teardown page.

Review, Teardown: Transcend SSD340 256Gb 2.5? Solid-State Drive (TS256GSSD340):
http://goughlui.com/2014/08/26/review-teardown-transcend-ssd340-256gb-2-5-solid-state-drive-ts256gssd340/
http://cdn2.goughlui.com/wp-content/uploads/2014/08/DSC_7975.jpg
http://cdn2.goughlui.com/wp-content/uploads/2014/08/DSC_7976.jpg

The following review has oscillograms of the DEVSLP current profiles for several SSDs.

Transcend SSD340 256 GB Review: Now With JMicron Inside:
http://www.tomshardware.com/reviews/transcend-ssd340-jmicron-jmf667h-performance,3820-10.html

DevSlp State Testing

[Transcend's SSD340] draws considerably more power than the M6S when it drops into DevSlp. That's 2.5mW from Plextor and 53mW from Transcend. Under 5 mW is what we're looking for.
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby Spildit » Sat Feb 24, 2018 8:06 pm

Thanks for the extra info.

I can bet that this will be very useful in the future !!!

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Re: PCB protection devices - Polyfuse or Polyswitch

Postby Blizzard » Sun Feb 25, 2018 1:09 am

Spildit wrote:Thanks for the extra info.
I can bet that this will be very useful in the future !!!
Regards.
Seems very useful now ;)
Thank you for the time/effort fzabkar.
And thank you Spildit for maintaining this forum.
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby Spildit » Sun Feb 25, 2018 1:13 am

No problem !

;) ;) ;)
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Samsung e-fuse house markings

Postby fzabkar » Wed Dec 04, 2019 10:37 pm

It appears that Samsung uses house marked versions of the STEF4S e-fuse in many of its SSDs.

I believe the marking code is as follows:

    JSyxxx or JSyxx

"JS" is the part identifier and "y" is the year of manufacture (3 = 2013, 4 = 2014). The "xx" or "xxx" markings could be a week and/or batch code.
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby BGman » Sat Apr 04, 2020 4:29 pm

I've got 3 MSI motherboards G31TM-P21 with blown 8-MSOP SMD components. They are marked as S12 and are located near to each USB header. Any idea what they might be?
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby fzabkar » Sat Apr 04, 2020 9:19 pm

My Gigabyte motherboard has this component. It appears to be a dual EMI/ESD suppressor for USB ports. It would probably consist of low capacitance TVS diodes connected between each data line and Vcc and ground, ie two diodes per data line.

USB_EMI_ESD.gif


A quick Google search turned up SOT23-6 packages. You might like to ask at eevblog.com or badcaps.net.

If I'm right, then the USB port should work without them, albeit without ESD protection.
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Re: PCB protection devices - Polyfuse or Polyswitch

Postby fzabkar » Sat Apr 04, 2020 10:04 pm

Oops, brain fart, wrong photo clip. The image shows the dual USB 2.0 socket, not the protection device.

This is the type of device you would expect to see in this area:

https://au.mouser.com/pdfDocs/littelfuse_tvs_diode_array_SP3420_Datasheetpdf-1669781.pdf
https://semtech.my.salesforce.com/sfc/p/#E0000000JelG/a/44000000MCnG/LL4kf_dktiKoXzNQA_LcCxGa9IEJ.ZfhdQzuXgrMIW0
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